Lean Six Sigma Certification Training - United States

Lean Six Sigma Certification Training

Embark on a transformative journey with our Lean Six Sigma Certification Training in the United States. Lean Six Sigma empowers professionals to master the art of process optimization, combining Lean and Six Sigma methodologies. Delegates will delve into advanced problem-solving, data-driven decision-making, and leadership strategies.

REASONS TO CHOOSE

Harness data for informed decisions
propel your career forward with Lean Six Sigma expertise
Achieve peak efficiency with Lean Six Sigma
Open doors to diverse career opportunities in the United States
Learn advanced problem-solving skills with Lean Six Sigma Certification

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Lean Six Sigma Certification Training

Duration

Online Instructor-led (5 days)

Online Self-paced (40 hours)

exam

Official Lean Six Sigma Yellow Belt and Green Belt Exams

Lean Six Sigma Green Belt Course Outline

Module 1: Improvement Methodologies

DMAIC
3Cs
8Ds
Plan Do Check Act
Kaizen
Design for Six Sigma (DFSS)

Module 2: SPC Basics

Terminology
Data Types
Normal Distribution and Standard Deviation
Process Capability

Module 3: Lean Management and Cell Theory

Role of the Lean Manager
Work Cells
High Performing Teams (HPTs)
Rapid Action Teams (RATs)
Visual Management
Bruce Tuckman’s Group Development Model
Emotional Cycle of Change (ECOC)
Personality Styles
Dealing with Resistance

Module 4: Risk Management

Green Belt Risk Management
FMEA: Failure Mode and Effects Analysis

Module 5: DMAIC for Green Belts

Define Phase
Measure Phase

Module 6: SPC Tools and Techniques

Frequency Distribution Tables
Bar Charts and Histograms
Pareto Charts
Box and Whisker Plots
Normal Distribution and Control Charts
Calculating Process Efficiency
Scatter Diagrams and Regression

Module 7: Analyze Phase

Analyze
Process Maps
Process Map Levels
On the Ground Instructions (OTGIs)
Value Stream Maps
What is a Value Stream?
Creating the “As Is” VSM
Investigating and Understanding the Process
Headache Tablets: Value Stream Mapping
Creating a VSM: Process Borders Definition
Using Swim Lane Diagrams to Identify Logical Process Blocks
Process Boxes
VSM Metrics
Square Wave
Kaizen Burst
Creating an Improved Process
Layout Diagrams and Headache Tablets

Module 8: Improve Phase

Heijunka
Solutions Identified, Selected, Planned, and Implemented
Standardization and Documentation
Communications and Training

Module 9: Control Phase

Embed the Change
Measure the Gain
Close the Project

More information

See dates & prices

Who should attend this Lean Six Sigma Green Belt Course?

The Lean Six Sigma Green Belt Training Course in the United States is designed to benefit a wide range of individuals interested in Business Performance Development across various industries and sectors. This course will be beneficial for the following professionals:

Operations Managers
Quality Assurance Professionals
Project Managers
Manufacturing Engineers
Business Analysts
Financial Analysts
IT Professionals
Supply Chain Professionals

Prerequisites of the Lean Six Sigma Green Belt Course

There are no formal prerequisites for this Lean Six Sigma Green Belt Training Course. However, prior experience in process management or related roles is recommended but not mandatory. Also, familiarity with basic statistical concepts would be beneficial for the delegate.

Lean Six Sigma Green Belt Course Overview

In the dynamic landscape of modern business, achieving operational excellence is a strategic imperative. The Lean Six Sigma Certification has emerged as a powerful methodology, seamlessly integrating Lean principles and Six Sigma techniques. This course in the United States equips professionals with the tools to streamline processes, minimize waste, and elevate overall organizational efficiency.

Mastering Lean Six Sigma Certification in the United States is not just advantageous; it's essential for professionals engaged in project management and process improvement. The methodologies provide a structured approach to problem-solving, enabling businesses to deliver high-quality products and services consistently.

Embarking on our 5-day training in the United States at the Knowledge Academy is a strategic investment for delegates. This comprehensive program delves into the intricacies of Lean Six Sigma, offering practical knowledge and real-world applications. Designed for individuals eager to enhance their analytical and problem-solving skills, this course is tailored to resonate with professionals aspiring to drive operational excellence within their organizations.

Course Objectives:

To grasp the foundational principles of Lean and Six Sigma methodologies
To navigate the DMAIC (Define, Measure, Analyze, Improve, Control) approach proficiently for holistic process improvement
To harness skills in data-driven decision-making and statistical analysis
To identify, analyze, and eliminate process inefficiencies with precision
To gain proficiency in project management within a Lean Six Sigma framework
To prepare comprehensively for the Lean Six Sigma Green Belt Certification exam

Upon course completion, delegates in the United States will not only possess a robust theoretical understanding but also the practical know-how to implement Lean Six Sigma methodologies effectively. This empowers them to lead transformative initiatives, contribute significantly to organizational success, and earn a globally recognized certification that validates their expertise in Lean Six Sigma principles.

More information

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What’s included in this Lean Six Sigma Green Belt Course?

Lean Six Sigma Yellow Belt Examination
Lean Six Sigma Green Belt Examination
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Green Belt Certificate
Digital Delegate Pack

More information

See dates & prices

Lean Six Sigma Green Belt Qualification

The Knowledge Academy's Lean Six Sigma Green Belt is the second in the Lean Six Sigma Belt sequence, which provides delegates with essential and practical knowledge of Six Sigma and its methodology. This course combines Lean Six Sigma Yellow Belt and Lean Six Sigma Green Belt training, supplying delegates with an in-depth and comprehensive training experience. Delegates are required to take and pass the Lean Six Sigma Yellow belt and Green Belt Examinations to be awarded the Lean Six Sigma Green Belt Qualification.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 40
Pass Mark: 70%, or 28/40 Marks
Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes

More information

See dates & prices

Duration

Online Instructor-led (2 days)

Online Self-paced (16 hours)

exam

Official Lean Six Sigma Yellow Belt Exam

Lean Six Sigma Yellow Belt Course Outline

Module 1: Introduction to Lean 6 Sigma

What is Lean 6 Sigma?

Two Parts of Lean 6 Sigma
Focus of Lean
Lean Temple
Focus of Six Sigma
Making Customers Happy
How They Complement Each Other?
Key Principles of Lean 6 Sigma

Lean 6 Sigma Belts

TKA Lean 6 Sigma Belt Structure
Training Roadmap and Role of the Yellow Belt
L6S Support Network

Processes

Different Ways of Looking at Process Improvement
What is a Process?
Process Concepts
Types of Process
Comparing Process Types

Customers, Value, and Waste

What are Customers?
Who Wants the Outputs?
Tension Between the VOB and VOC
What Do We Mean by Value?
Path to Value
Dealing with Values
Muda (Waste)
Wastes (Muda) of Lean
Types of Demand
Case Study Exercise

Key Metrics

Module 2: DMAIC Cycle

What is DMAIC?
Define

Common Tools for Define Phase
Gemba Tools
Process Stapling

Measure

Common Tools for Measure Phase
Spaghetti (Movement/Transportation) Diagrams
Measure Tool: Measles Charts

Analyze

Common Tools for Analyze Phase

Improve

Common Tools for Improve Phase

Control

Common Tools for Control Phase

Module 3: Yellow Belt Tools and Techniques

Lean Triad

5s
Poka Yoke
SMED

Voice of the Customer (and CTQ’s)

Customer Chains
Steps of VOC
Affinity Diagrams
Kano Diagrams
CTQs and Requirements

SIPOC

What is a SIPOC?
CSandF Web Fulfilment SIPOC
Creating a SIPOC
Top Tips – SIPOC

Value Stream Analysis

Value Stream Terminology
Process Maps
Aim of Value Stream Mapping
Swim Lanes and Typical Process Map Contents
Value Stream Maps
Headache Tablets: Value Stream Mapping

Heijunka

Heijunka in a Nutshell
Single Piece Flow
Pull
Kanban
Three-Bin System
Andon

Variation and SPC

Statistical Process Control (SPC)
Two Types of Process Variation
Red Bead Experiment
Standard Deviation (SD) and Understanding Control Charts

Defects and Process Capability

Conversion Table
Process Capability
Identifying Process Efficiency

Key DPMO Terms
Identifying the Root Cause(s)

5 Whys
Fishbone Diagram

Solving Problems

Problem Solving Framework
Prioritization Tools
Tools and Techniques to Generate Needed Solutions

Introduction to Kaizen

Kaizen in a Nutshell
Kaizen in a Business Setting

Lean Teams

Introduction to Lean Team
Managing Progress and Demonstrating Control

More information

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Who should attend this Lean Six Sigma Yellow Belt Course?

The Lean Six Sigma Yellow Belt Training Course in the United States is designed to provide delegates with a fundamental understanding of Lean Six Sigma principles and methodologies across various industries and sectors. This course will be more beneficial for the following professionals:

Supervisors
Directors
Process Operators
Junior Project Managers
Quality Control Technicians
Customer Service Representatives
Manufacturing Professionals

Prerequisites of the Lean Six Sigma Yellow Belt Course

There are no formal prerequisites for this Lean Six Sigma Yellow Belt Course. However, if you have a basic understanding of Business Performance Development concepts, proceeding with the course will be beneficial.

Lean Six Sigma Yellow Belt Course Overview

The Lean Six Sigma Yellow Belt Certification in the United States is a pivotal step in understanding the Lean Six Sigma methodology, a blend of two powerful business improvement techniques. Emphasizing efficiency and excellence, this certification is increasingly relevant in a world where businesses continuously seek to optimize processes and enhance quality.

Professionals keen on streamlining business processes, reducing waste, and improving quality should consider the Lean Six Sigma Yellow Belt Certification in the United States. It is particularly valuable for project managers, quality assurance specialists, and team leaders aiming to foster a culture of continuous improvement in their organizations.

The Knowledge Academy's 2-day Lean Six Sigma Yellow Belt Training in the United States provides delegates with a comprehensive introduction to the Lean Six Sigma principles. This course empowers individuals with the skills needed to contribute to Lean Six Sigma projects and initiatives effectively.

Course Objectives:

To introduce the fundamental principles of Lean Six Sigma
To equip delegates with the knowledge to identify and eliminate inefficiencies
To develop skills in process mapping and data analysis
To foster an understanding of the roles and responsibilities within a Lean Six Sigma team
To prepare participants for the Lean Six Sigma Yellow Belt exam
To promote a mindset of continuous improvement and quality enhancement

Upon completing the Lean Six Sigma Yellow Belt Certification Course in the United States, delegates will possess the skills and knowledge to actively participate in Lean Six Sigma projects. This certification opens doors to career advancement and contributes significantly to their organization's operational excellence.

More information

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What’s included in this Lean Six Sigma Yellow Belt Course?

Lean Six Sigma Yellow Belt Examination
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Yellow Belt Certificate
Digital Delegate Pack

More information

See dates & prices

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 40
Pass Mark: 70%, or 28/40 Marks
Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

More information

See dates & prices

Duration

Online Instructor-led (10 days)

Online Self-paced (80 hours)

exam

Official Lean Six Sigma Yellow Belt, Green Belt & Black Belt Exams

Lean Six Sigma Black Belt Course Outline

Module 1: Introduction to Lean 6 Sigma

What is Lean 6 Sigma?
Lean 6 Sigma Belts
Processes
Customers, Value, and Waste
Key Metrics

Module 2: Reviewing Process and Qualities

What is DMAIC?
Define
Measure
Analyze
Improve
Control

Module 3: Yellow Belt Tools and Techniques

Lean Triad
Voice of the Customer (and CTQ’s)
SIPOC
Value Stream Analysis
Heijunka
Variation and SPC
Defects and Process Capability
Identifying the Root Cause(s)
Solving Problems
Introduction to Kaizen
Lean Teams

Module 4: Improvement Methodologies

DMAIC
3Cs
8Ds
Plan Do Check Act
Kaizen
Design for Six Sigma (DFSS)

Module 5: SPC Basics

Terminology
Data Types
Normal Distribution and Standard Deviation
Process Capability

Module 6: Lean Management and Cell Theory

Role of the Lean Manager
Work Cells
High Performing Teams (HPTs)
Rapid Action Teams (RATs)
Visual Management
Bruce Tuckman’s Group Development Model
Emotional Cycle of Change (ECOC)
Personality Styles
Dealing with Resistance

Module 7: Risk Management

Green Belt Risk Management
FMEA: Failure Mode and Effects Analysis

Module 8: DMAIC for Green Belts

Define Phase
Measure Phase

Module 9: SPC Tools and Techniques

Frequency Distribution Tables
Bar Charts and Histograms
Pareto Charts
Box and Whisker Plots
Normal Distribution and Control Charts
Calculating Process Efficiency
Scatter Diagrams and Regression

Module 10: Analyze Phase

Analyze
Process Maps
Process Map Levels
On the Ground Instructions (OTGIs)
Value Stream Maps
What is a Value Stream?
Creating the “As Is” VSM
Investigating and Understanding the Process
Headache Tablets: Value Stream Mapping
Creating a VSM: Process Borders Definition
Using Swim Lane Diagrams to Identify Logical Process Blocks
Process Boxes
VSM Metrics
Square Wave
Kaizen Burst
Creating an Improved Process
Layout Diagrams and Headache Tablets

Module 11: Improve Phase

Heijunka
Solutions Identified, Selected, Planned, and Implemented
Standardization and Documentation
Communications and Training

Module 12: Control Phase

Embed the change
Measure the gain
Close the project

Module 13: Role of the Black Belt

Black Belts’ Place in the Business
Black Belt Skill Set
Green Belts’ View of the World
Black Belts’ View of the World
How Industry Identifies Black Belts?
Who does the Black Belt Work with?
Case Study

Module 14: Black Belt DMAIC

How the Black Belt helps the Green Belt During DMAIC?
Measure Phase
DMAIC Programs
Governance

Module 15: Enterprise Risk Management

Risks Lie in Two Areas
Who Should Handle Risk?
DMAIC Risk
A view of Business Risk Management
Basic Risk Management Procedure
Business Risk Management in a Nutshell

Module 16: Physical Cell Design and Optimizing Flow

In a Nutshell
Task & Work Cells
Flow Improvement Objectives
Practical Layout Design

Module 17: Black Belt as a Trainer

Characteristics of Adult Learners
Three Common Learning Styles
Preparing the Training
Top Tips
Case Study

Module 18: Statistics Basics

Introduction and SPC Refresh
Common Terminology
Flow Improvement Objectives
Measuring Uncertainty
Minitab Run-through

Module 19: Process Capability

Process Capability: Review from Green Belt

Module 20: Hypotheses Tests

Introduction to Hypotheses Testing
Working with Hypotheses Tests
Hypothesis Test Roadmap
Anderson Darling Normality Test
To Open the Worksheet
The Results
Testing for Means
t-tests Consider More than Just the Means…
t-test Exercise
Z test
Testing for Medians
Where Could I Use Median Tests?
Median Hypothesis Tests
Testing for Standard Deviation (Variance)
Equal Variance Hypothesis Tests
Exercise: Test for Equal Variance
Interpreting the Results
Using Bartlett’s Method
Testing for Proportions and Percentages
Proportions and Percentages Hypothesis Tests

Module 21: Exercise Using Minitab’s – 2 Proportion Test

Scenario
Abbreviated Instructions
Reviewing the Results

Module 22: Exercise Using Minitab’s - Chi-Square Test

Scenario
Abbreviated Instructions
Interpreting the Results

Module 23: ANOVA

Required conditions for ANOVA
The ANOVA “family”
ANOVA Terminology
Hypotheses Tests and One-way ANOVAs
Exercise - One-way ANOVA
Exercise - Multi-way ANOVAs

Module 24: Data Collection Planning for Hypotheses Tests

General Points
Sample Size
How a Greater Sample Size Reduces Uncertainty?
Case Study

Module 25: Design of Experiments (DOE)

Overview of DOE
Where to Use Design of Experiments?
DOE Terminology (1)
Design of Experiments Flow Diagram
Walkthrough: SB Glass Co
Step 1: Investigate the Process
Step 2: Gather Data
Recording the Data: Building the Worksheet
Minitab Creates an Initial DOE Worksheet
Team Completes the Worksheet
Step 3: Analyze Data
Teams’ First Analysis of the Data
Minitab does its Stuff

Module 26: Probability Distributions

Overview
Normal Distribution
Binomial Distribution
Poisson
Exponential
Weibull

Module 27: Advanced Control Charts

Introduction and Refresher
Key Control Charts
Data Collection Planning for Control Charts

Module 28: Measurement System Analysis (MSA)

General overview
Key Metrics
Using Lean Metrics

Module 29: Lessons from Queue Theory

Overview
Understanding Gauge R&R
Minitab Walkthrough

Module 30: Lean Metrics

Modelling Queues
Psychology of Queuing

More information

See dates & prices

Who should attend this Lean Six Sigma Black Belt Course?

The Lean Six Sigma Black Belt Training Course in the United States is for everyone who is interested in Business Performance Improvement. This course will be more beneficial for the following professionals:

Senior Managers
Project Managers
Quality Managers
Process Improvement Specialists
Operations Directors
Continuous Improvement Managers
Supply Chain Managers
Manufacturing Engineers

Prerequisites of the Lean Six Sigma Black Belt Course

There are no prerequisites for the Lean Six Sigma Black Belt Course. However, you will need to make the below-mentioned minimal arrangements before the commencement of the course:

You will need a laptop with a copy of Minitab installed for the Black Belt section of the course
A 30-day trial version is available, and details of how to install this are included with your pre-course reading materials
Pre-install Minitab properly, as the 30 days must cover the duration of the Black Belt course (please note that Minitab is currently unavailable for Macs)

Lean Six Sigma Black Belt Course Overview

Lean Six Sigma is a methodology that combines the benefits of both Lean manufacturing and Six Sigma to improve performance by systematically removing waste and reducing variation. The Lean Six Sigma Black Belt Certification Course in the United States is an advanced level of training that equips professionals with the skills to lead and execute complex projects. Its relevance in today's fast-paced business environment is paramount, providing a structured approach to problem-solving and quality improvement.

Understanding Lean Six Sigma is crucial for professionals in the United States who aspire to excel in quality management, operational efficiency, and process improvement. The Lean Six Sigma Course is particularly vital for project managers, quality assurance engineers, and operational managers.

The 10-day training in the United States offered by the Knowledge Academy is an intensive and comprehensive program designed to empower delegates with the skills required for Lean Six Sigma Black Belt Certification online. This course facilitates in-depth understanding through practical exercises and real-world examples, enabling delegates to apply Lean Six Sigma principles effectively in their respective organizations.

Course Objectives:

To equip participants with advanced skills in Lean Six Sigma methodologies and tools
To enhance analytical and problem-solving abilities specific to quality management
To prepare delegates for leadership roles in project management and process improvement
To impart knowledge on effectively driving and implementing Lean Six Sigma projects
To develop proficiency in identifying, analyzing, and resolving operational inefficiencies
To provide comprehensive training for successful Lean Six Sigma Black Belt Certification

Upon completing this course in the United States, delegates will gain a competitive edge in their professional field. They will be able to lead complex projects, implement strategic improvements, and contribute significantly to their organization's success through efficient process management.

More information

See dates & prices

What’s included in this Lean Six Sigma Black Belt Course?

Lean Six Sigma Yellow Belt Examination
Lean Six Sigma Green Belt Examination
Lean Six Sigma Black Belt Examination
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Black Belt Certificate
Digital Delegate Pack

More information

See dates & prices

Lean Six Sigma Black Belt Qualification

The Knowledge Academy's Lean Six Sigma Black Belt training course is divided into two modules. The first module will teach the Lean Six Sigma Yellow Belt, which outlines the main components of Lean Six Sigma. The first module will also cover the Lean Six Sigma Green Belt, which builds upon knowledge acquired at the Yellow Belt level and introduces the Define, Measure, Analyze, Improve and Control (DMAIC) model. The second module will focus on the Black Belt itself. Delegates are required to take and pass the Lean Six Sigma Yellow, Green and Black Belt Examinations to be Awarded with the Lean Six Sigma Black Belt Qualification.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 40
Pass Mark: 70%, or 28/40 Marks
Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

Lean Six Sigma Green Belt Examination information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes

Lean Six Sigma Black Belt Examination information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 80%, or 40/50 Marks
Duration: 90 Minutes

More information

See dates & prices

Duration

Online Instructor-led (5 days)

Online Self-paced (40 hours)

exam

Official Lean Six Sigma Black Belt Exam

Lean Six Sigma Black Belt Upgrade Course Outline

Module 1: Role of the Black Belt

Black Belts’ Place in the Business
Black Belt Skill Set
Green Belts’ View of the World
Black Belts’ View of the World
How the Industry Identifies Black Belts?
Who does the Black Belt Work with?
Case Study

Module 2: Black Belt DMAIC

How the Black Belt helps the Green Belt During DMAIC?
Measure Phase
DMAIC Programs
Governance

Module 3: Enterprise Risk Management

Risks Lie in Two Areas
Who Should Handle Risk?
DMAIC Risk
A view of Business Risk Management
Basic Risk Management Procedure
Business Risk Management in a Nutshell

Module 4: Physical Cell Design and Optimizing Flow

In a Nutshell
Task & Work Cells
Flow Improvement Objectives
Practical Layout Design

Module 5: Black Belt as a Trainer

Characteristics of Adult Learners
Three Common Learning Styles
Preparing the Training
Top Tips
Case Study

Module 6: Statistics Basics

Introduction and SPC Refresh
Common Terminology
Flow Improvement Objectives
Measuring Uncertainty
Minitab Run-through

Module 7: Process Capability

Process Capability: Review from Green Belt

Module 8: Hypotheses Tests

Introduction to Hypotheses Testing
Working with Hypotheses Tests
Hypothesis Test Roadmap
Anderson Darling Normality Test
To Open the Worksheet
The Results
Testing for Means
t-tests Consider More than Just the Means…
t-test Exercise
Z test
Testing for Medians
Where Could I Use Median Tests?
Median Hypothesis Tests
Testing for Standard Deviation (Variance)
Equal Variance Hypothesis Tests
Exercise: Test for Equal Variance
Interpreting the Results
Using Bartlett’s Method
Testing for Proportions and Percentages
Proportions and Percentages Hypothesis Tests

Module 9: Exercise Using Minitab’s – 2 Proportion Test

Scenario
Abbreviated Instructions
Reviewing the Results

Module 10: Exercise Using Minitab’s - Chi-Square Test

Scenario
Abbreviated Instructions
Interpreting the Results

Module 11: ANOVA

Required conditions for ANOVA
The ANOVA “family”
ANOVA Terminology
Hypotheses Tests and One-way ANOVAs
Exercise - One-way ANOVA
Exercise - Multi-way ANOVAs

Module 12: Data Collection Planning for Hypotheses Tests

General Points
Sample Size
How a Greater Sample Size Reduces Uncertainty?
Case Study

Module 13: Design of Experiments (DOE)

Overview of DOE
Where to Use Design of Experiments?
DOE Terminology (1)
Design of Experiments Flow Diagram
Walkthrough: SB Glass Co
Step 1: Investigate the Process
Step 2: Gather Data
Recording the Data: Building the Worksheet
Minitab Creates an Initial DOE Worksheet
Team Completes the Worksheet
Step 3: Analyze Data
Teams’ First Analysis of the Data
Minitab does its Stuff

Module 14: Probability Distributions

Overview
Normal Distribution
Binomial Distribution
Poisson
Exponential
Weibull

Module 15: Advanced Control Charts

Introduction and Refresher
Key Control Charts
Data Collection Planning for Control Charts

Module 16: Measurement System Analysis (MSA)

General overview
Key Metrics
Using Lean Metrics

Module 17: Lessons from Queue Theory

Overview
Understanding Gauge R&R
Minitab Walkthrough

Module 18: Lean Metrics

Modelling Queues
Psychology of Queuing

More information

See dates & prices

Who should attend this Lean Six Sigma Black Belt Upgrade Course?

The Lean Six Sigma Black Belt Upgrade Training Course in the United States is designed for professionals who hold the Lean Six Sigma Green Belt training and Lean Six Sigma Yellow Belt and are looking to enhance their expertise with Lean Six Sigma and become certified Black Belt. This course can be more beneficial for the following professionals:

Lean Six Sigma Green Belt Certified Professionals
Project Managers
Quality Assurance Managers
Senior Process Improvement Specialists
Operations Managers
Continuous Improvement Leaders
Experienced Data Analysts

Prerequisites of the Lean Six Sigma Black Belt Upgrade Course

Delegates must hold the Lean Six Green Belt Certificate to attend this course.

You will also need a laptop with a copy of Minitab or later installed
A 30-day version is available, so details of how to install this will feature in your pre-course package
Make sure to pre-install Minitab properly, as the 30 days must cover the duration of the Black Belt course (please note that Minitab is currently unavailable for Macs)

Lean Six Sigma Black Belt Upgrade Course Overview

Unlock excellence with our comprehensive Lean Six Sigma Black Belt Upgrade Course in the United States, a pivotal extension of our acclaimed Lean Six Sigma Certification program. In today's dynamic business landscape, where operational efficiency is paramount, this course becomes a beacon of advanced learning in process optimization and organizational excellence.

Professionals in roles ranging from project managers and process improvement specialists to quality assurance professionals in the United States find this upgrade essential for career progression. The Black Belt level not only signifies an in-depth understanding of Lean Six Sigma but also denotes leadership capabilities in spearheading transformative initiatives within an organization.

The Knowledge Academy's 5-day training in the United States offers a laser-focused approach to Black Belt level intricacies, providing practical insights into advanced problem-solving, data-driven decision-making, and effective leadership. Delivered by seasoned industry experts, the course ensures that delegates not only grasp theoretical concepts but also gain hands-on experience in applying Lean Six Sigma principles to real-world scenarios.

Course Objectives:

To deepen understanding of advanced Lean Six Sigma principles
To refine Black Belt skills in process optimization and waste reduction
To enhance data analytics proficiency for informed decision-making
To empower delegates in leading complex improvement projects
To provide insights into advanced problem-solving methodologies
To prepare professionals for elevated roles in Lean Six Sigma implementation

Upon completion, delegates in the United States emerge not just as certified Black Belts but as strategic assets to their organizations, armed with the skills and knowledge needed to drive impactful Lean Six Sigma initiatives, setting the stage for their continued success in the realm of process excellence.

More information

See dates & prices

What’s included in this Lean Six Sigma Black Belt Upgrade Course?

Lean Six Sigma Black Belt Upgrade Examination
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Black Belt Upgrade Certificate
Digital Delegate Pack

More information

See dates & prices

Lean Six Sigma Black Belt Qualification

This Lean Six Sigma Black Belt Upgrade course is designed for Lean Six Sigma Green Belt certification holders who wish to upgrade to the Black Belt. The Black Belt is a highly sought-after certification, which demonstrates Lean Six Sigma expertise and individual ability to control and guide business development projects using the Define, Measure, Analyze, Improve and Control (DMAIC) model.

Lean Six Sigma Black Belt Examination information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 80%, or 40/50 Marks
Duration: 90 Minutes

More information

See dates & prices

Duration

Online Instructor-led (15 days)

Online Self-paced (120 hours)

exam

Official Lean Six Sigma Master Black Belt (MBB) Examination

Lean Six Sigma Master Black Belt Course Outline

Module 1: Understanding Lean Six Sigma Advanced Roles

Role of the Black Belt
Role of the Master Black Belt
Board Level Champion

Module 2: Leadership

Why?
Who do you Lead?
Leadership and Trust
Leadership Style
The Goals of Lean 6 Sigma Leaders
Gemba
Principles of Lean Leadership
The Key Leadership Behaviours
Leadership Styles

Module 3: Formal 5Ys

Reminder - What We Learned in Yellow Belt
Proportional Response
5Y Workshop
5Y Champion
Black Belt Perspective

Module 4: TPS, the Toyota way, and the 4Ps

Introduction
The 4Ps
The 14 Principles

Module 5: Visualizing & Controlling Processes Through Kanban

WIP
TOC
Kanban in the Office
Kamishibai Boards

Module 6: Total Productive Maintenance (TPM)

Introduction to TPM
A Six Step Implementation Framework

Module 7: Formal Kaizen

Understanding Kaizen
Kaizen Events: Preparation
Kaizen Events: Pre-Kaizen
Kaizen Events: Implementation
Kaizen Events: Follow up

Module 8: Effective Meeting Management

Overview
Group Discussion: Why Do Meetings Go Bad?
What are Meetings Trying to Achieve?
Prerequisites for Effective Meetings
Black Belt Perspective

Module 9: Making the Case for Lean 6 Sigma

The Cost of Quality (COQ)
The Financial Benefit of a High Process Sigma
Maximizing Intangible Resources
The Other Benefits of a Lean 6 Sigma Culture
The Business Case for Lean 6 Sigma

Module 10: Dynamics of Change

Business Models
Evaluating Business Maturity
Combating Resistance

Module 11: Strategy for Black Belts

What is Business Strategy?
Key Stakeholders
Value Propositions
Capabilities & Core Competencies
Resources
Communicating the Strategy

Module 12: Developing a Lean Thinking Culture

Initialization: Getting Started
Possible Approaches
Developing the L6S Culture

Module 13: Lean Start-up

Introduction
Models of growth
Strategy in a Lean Start-up
Validated Learning & Innovation Accounting
Testing Techniques
Pivots

Module 14: Controlling Projects & Design for Six Sigma

Elements of Project Management
Popular Methodologies
Some Common Tools

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Who should attend this Lean Six Sigma Master Black Belt (MBB) Course?

The Lean Six Sigma Master Black Belt Certification Training Course in the United States is designed for professionals who hold the Lean Six Sigma Black Belt Certificate and are looking to attain the highest level of expertise in Lean Six Sigma. The professionals who can benefit from this course include:

Lean Six Sigma Black Belt Certified Professionals
Experienced Process Improvement Practitioners
Quality Assurance Professionals
Continuous Improvement Experts
Senior Project Managers
Operations Directors
Senior Consultants

Prerequisites of the Lean Six Sigma Master Black Belt (MBB) Course

To attend the Lean Six Sigma Master Black Belt Certification Course, delegates must have achieved a valid Lean Six Sigma Black Belt Certification. Also,

Delegates will need to install Minitab on a laptop that they need to bring to the training course
A 30-day trial version is available, so instructions on how to install this program will be in your pre-course package
Pre-install Minitab correctly so that you have it for the duration of the training course (please note Minitab is not available on Macs)
Delegates should expect to engage in 2-3 hours of work per evening, which will consist of research, exercises, and revision

Lean Six Sigma Master Black Belt (MBB) Course Overview

In the realm of operational excellence, Lean Six Sigma stands as a formidable methodology. The Lean Six Sigma Master Black Belt Certification in the United States is a pinnacle achievement, signifying mastery in optimizing processes for efficiency and quality improvement.

Professionals across industries in the United States, especially in management and quality control, should aim to master Lean Six Sigma. This certification is paramount for those seeking to lead transformative initiatives and drive continuous improvement in organizational processes.

Our 15-day training in the United States by the Knowledge Academy equips delegates with advanced Lean and Six Sigma techniques. Through interactive sessions and practical insights, participants will gain the expertise needed to lead complex problem-solving initiatives and strategically enhance operational performance.

Course Objectives:

To master advanced Lean and Six Sigma methodologies
To lead organizational excellence initiatives
To drive continuous improvement across diverse business processes
To optimize operations for peak efficiency
To enhance problem-solving skills in complex scenarios
To strategically apply Lean Six Sigma principles to diverse industries

Upon completion, delegates in the United States will possess the skills to lead transformative initiatives, optimize operations, and drive continuous improvement, making a significant impact on organizational efficiency and effectiveness.

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What’s included in this Lean Six Sigma Master Black Belt (MBB) Course?

Lean Six Sigma Yellow Belt Examination
Lean Six Sigma Green Belt Examination
Lean Six Sigma Black Belt Examination
Lean Six Sigma Master Black Belt Examination
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Master Black Belt Certificate
Digital Delegate Pack

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Lean Six Sigma Master Black Belt Qualification

This course and exam has been designed for delegates who have passed Six Sigma Black Belt and wish to build on their knowledge to become Six Sigma experts. During the course, you will work with case studies and learn how to respond to typical challenges which MBBs see in their working lives. Six Sigma Master Black Belt is a much sought-after qualification for experienced Six Sigma Black Belts looking to learn how to lead multiple Six Sigma teams.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Black Belt Exam information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 80%, or 40/50 Marks
Duration: 90 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Master Black Belt Exam information:

To achieve the Lean Six Sigma Master Black Belt (MBB), candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 70%, or 35/50 Marks
Duration: 90 Minutes
Open Book/ Closed Book: Open Book

More information

See dates & prices

Duration

Online Instructor-led (5 days)

Online Self-paced (40 hours)

exam

Official Lean Six Sigma Master Black Belt (MBB) Examination

Lean Six Sigma Master Black Belt Course Outline

Module 1: Role of the Black Belt

Black Belt Major Areas of Responsibility
How the Black Belt Helps the Green Belt During DMAIC?
Control Frameworks
Collecting Data

Module 2: Lean Management and Cell Theory

Role of the Lean Manager
Work Cells
High Performing Teams (HPTs)
Rapid Action Teams RATs
Visual Management
Bruce Tuckman’s Group Development Model
Emotional Cycle of Change (ECOC)
Personality Styles
Dealing with Resistance

Module 3: Project Selection Using PPI

Selecting Improvement Projects
Possible Improvement Projects
Introduction to Advanced Statistics
What Upsets Customers?
Aim of Statistical Modelling
Significance

Module 4: Language of Statistics

Statistics Basics
Descriptive and Inferential Statistics
Qualitative and Quantitative Data
Black Belt Data Types
Parametric and Non-Parametric Distributions
Population Parameters Vs Sample Statistics
Finding Correct Test Results
How Big Should my Random Sample Be?
Quadrats
Calculating the Random Sample Size
Top Level Road Map for Statistical Tests
Basic Process Improvement Methodology

Module 5: Statistics Basics: Measuring Uncertainty and Measure Phase

Probability (“p”)
Margin of Error
Confidence Interval
Degrees of Freedom
A Two-Step Measure Phase
Building the Data Collection Plan

Module 6: Statistics Basics: Minitab Run Through

Minitab 16 and 17 Interface
Example of Using Minitab to Create a Control Chart

Module 7: Distributions

Overview
Z Distribution
Binomial Distribution
Other Distributions

Module 8: Introduction to Hypotheses Testing

Hypotheses
Hypotheses Testing
Type I and Type II Errors
Values Used by Minitab

Module 9: Design of Experiments (DOE)

Overview of DOE
Where to Use Design of Experiments?
Factorial Approach to Designed Experiments
Design of Experiments Flow Diagram

Module 10: Advanced Control Charts

Overview
How to Use Control Charts?
What Does “Out of Control” Mean?
How Control Charts Differ?
Calculating Initial Control Limits
Combining Charts and Practical Control Charts
Control Chart Roadmap
Individual and Moving Range Charts
Configuring the Control Chart
X-Bar, R, and S Charts
Why is it a Good Idea to Chart Both Mean and Variance?
U, C, and P Charts

Module 11: Data Collection Planning

Sampling Frequency
Cyclic Patterns
When to Consider I-MR Charts?
When to Consider R and S Chart?
Sub Group/Sample Sizes
Control Chart

Module 12: Lean Metrics

Control Chart
OEE and TEPP
Dock to Dock Time
Build to Schedule
Order Fulfilment Metrics

Completed Orders Metrics
Delivery Metrics
Warranty Metrics
Customer Feedback Metrics

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Who should attend this Lean Six Sigma Master Black Belt Upgrade Training Course?

A Lean Six Sigma Master Black Belt Upgrade course in the United States is a training program designed for individuals who already have a Lean Six Sigma Black Belt certification and want to advance their skills and knowledge to the Master Black Belt level. This course will benefit the following professionals:

Operations Managers
Quality Managers
Engineers
Data Analysts
Project Managers
Business Analysts
Customer Service Representatives

Prerequisites of the Lean Six Sigma Master Black Belt Upgrade Training Course

It is required that delegates have previously attained the Lean Six Sigma Black Belt qualification to register in this course.

Lean Six Sigma Master Black Belt Upgrade Course Overview

In today's dynamic business landscape, mastering Lean Six Sigma Certification in the United States is indispensable for professionals striving for operational excellence and continual improvement. As industries evolve, the demand for advanced Lean Six Sigma expertise becomes paramount, making this upgrade a strategic investment.

For professionals in the United States involved in project management, quality control, or those leading process improvement initiatives, a robust understanding of Lean Six Sigma is not just beneficial but crucial. The Master Black Belt level goes beyond basic application, making it indispensable for those aiming to drive strategic initiatives, influence organizational change, and achieve sustainable success.

This 5-day training in the United States by the Knowledge Academy serves as a catalyst for professionals aspiring to reach the zenith of Lean Six Sigma mastery. Through interactive sessions and practical insights, delegates will delve into advanced techniques, refine their analytical skills, and gain leadership strategies to navigate complex Lean Six Sigma projects successfully. Elevate your expertise, drive impactful change, and lead with confidence through the Lean Six Sigma Master Black Belt Upgrade.

Course Objectives:

To deepen understanding of advanced Lean Six Sigma methodologies
To refine skills in data analysis for effective decision-making
To empower professionals to drive continuous improvement initiatives
To enhance problem-solving mastery in complex scenarios
To provide insights on leadership strategies in Lean Six Sigma projects
To facilitate hands-on application of advanced Lean Six Sigma tools

Upon completion, delegates in the United States will possess an elevated proficiency in Lean Six Sigma, enabling them to lead with precision, drive organizational excellence, and make impactful contributions to their respective fields.

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What’s included in this Lean Six Sigma Master Black Belt Upgrade Training Course?

Lean Six Sigma Master Black Belt Upgrade Training Exam
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Master Black Belt Upgrade Certificate
Digital Delegate Pack

More information

See dates & prices

Lean Six Sigma Master Black Belt Qualification

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Black Belt Exam information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 80%, or 40/50 Marks
Duration: 90 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Master Black Belt Exam information:

To achieve the Lean Six Sigma Master Black Belt (MBB), candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 70%, or 35/50 Marks
Duration: 90 Minutes
Open Book/ Closed Book: Open Book

More information

See dates & prices

Not sure which course to choose?

Speak to a training expert for advice if you are unsure of what course is right for you. Give us a call on +1 7204454674 or Inquire.

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Lean Six Sigma Certification Training FAQs

What is Lean Six Sigma Training?

Lean Six Sigma Training is a comprehensive program designed to equip professionals with the skills and methodologies to enhance organizational efficiency and drive continuous improvement. It combines the principles of Lean and Six Sigma, emphasizing waste reduction and process optimization.

Are there any prerequisites to attend this Online Lean Six Sigma Training?

There are no formal prerequisites to attend this Online Lean Six Sigma Training.

What are the benefits of Lean Six Sigma Training?

Lean Six Sigma Training offers numerous benefits, including improved problem-solving abilities, enhanced decision-making through data analysis, increased efficiency, and a globally recognized credential that enhances career prospects across industries.

Do you offer 24/7 support for this Lean Six Sigma Certification Course?

Yes, we provide 24/7 support for our Lean Six Sigma Certification Course, ensuring that participants receive assistance and guidance whenever needed, creating a seamless learning experience.

What is the duration of this Lean Six Sigma Training and Certification?

The duration of these Lean Six Sigma Courses spans across 1 to 15 days.

Do you provide self-paced Lean Six Sigma Training Course?

Yes, self-paced Lean Six Sigma Training Courses are available, allowing participants to study at their own convenience and progress through the material at a pace that suits their individual learning preferences.

What kind of jobs can i expect based on this Lean Six Sigma Certification?

A Lean Six Sigma Certification opens doors to a range of roles, including Process Improvement Specialist, Project Manager, Quality Manager, Operations Manager, and more. It is highly valued in industries striving for operational excellence.

Do you provide corporate training for this Lean Six Sigma Training?

Yes, we offer corporate training for Lean Six Sigma, tailored to meet the specific needs of organizations aiming to enhance efficiency, reduce waste, and foster a culture of continuous improvement.

What will I learn in this Lean Six Sigma Courses?

In a Lean Six Sigma Course, participants will learn advanced problem-solving techniques, statistical analysis, process improvement methodologies, and leadership strategies crucial for driving organizational excellence.

Who should attend this Lean Six Sigma Course?

Professionals from various backgrounds, including project managers, quality professionals, business analysts, and those involved in process improvement initiatives, will benefit from attending this Lean Six Sigma Course.

Who should I contact if I am unable to access Lean Six Sigma Courses?

For any issues accessing Lean Six Sigma Courses, please reach out to our dedicated support team via email for prompt assistance and resolution.

What are the best Lean Six Sigma Certification Training courses in the United States?

Please see our Lean Six Sigma Certification Training courses available in the United States

Which is the best training institute/provider of Lean Six Sigma Certification Training in the United States?

The Knowledge Academy is the Leading global training provider for Lean Six Sigma Certification Training.

What is the cost/training fees for Lean Six Sigma Certification Training in the United States

The training fees for Lean Six Sigma Certification Training in the United States starts from $3195.

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